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Polyurethane Sulzer Break

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Polyurethane Sulzer Break Specification

Tensile Strength
45 MPa

Surface Finish
Matte

Heat Resistance
Yes

Density
1.22 Gram per cubic centimeter(g/cm3)

Plastic Type
Thermoplastic Polyurethane (TPU)

UV Resistant
Yes

Color Pattern
Solid

Leak Protection
Yes

Melting Point
185C

Type
Sulzer Break

Material
Polyurethane

Shaping Mode
Injection Molding

Length
32 mm

Weight
45 grams

Hardness
Shore A 902

Plastic Molding Type
Injection

Color
Yellow

Size
Standard

Shape
Rectangular

Corrosion Resistance
Yes

Application
Textile Machinery Sulzer Loom

Compression Set
Low

Working Temperature
-40°C to 85°C

Impact Resistance
High

Flexibility
Medium

Abrasion Resistance
Excellent

About Polyurethane Sulzer Break

Polyurethane Sulzer Break

A Polyurethane Sulzer Break is a critical component used in Sulzer weaving machines, designed to control the shuttle's path and prevent it from over-speeding or causing damage during the weaving process. Made from high-quality polyurethane, the Sulzer break offers exceptional durability, wear resistance, and flexibility, ensuring reliable performance even in high-speed operations.

Key Features and Benefits

Shuttle Control: The Sulzer break applies controlled pressure to the shuttle, decelerating it smoothly as it completes its passage across the loom. This ensures better shuttle control and prevents abrupt movements that could lead to machine malfunctions or fabric defects.
Shock Absorption: Polyurethane's shock-absorbing properties help reduce noise, vibration, and wear on surrounding components, contributing to a more stable and efficient weaving process.
Durability and Resistance: The Sulzer break is resistant to abrasion, oils, and extreme temperatures, guaranteeing long-lasting performance in demanding industrial environments.

Applications and Industries

Weaving Machines: The Sulzer break plays a crucial role in Sulzer weaving machines, ensuring that the shuttle moves smoothly without causing damage or malfunctions.
Textile Manufacturing: Polyurethane Sulzer breaks are essential for improving the overall efficiency of weaving machines, enhancing the quality of woven fabrics, and ensuring consistent performance in textile production.

Cost-Effective Solution

The polyurethane Sulzer break provides a cost-effective, low-maintenance solution that reduces maintenance costs, enhances machine performance, and improves fabric quality. By providing smooth shuttle control and absorbing shock, it ensures the longevity of both the weaving machine and the fabric produced.

Superior Durability for Textile Machinery

The Polyurethane Sulzer Break features remarkable high impact and abrasion resistance, making it ideal for continuous operation in Sulzer looms. This component is engineered to resist deformation, corrosion, and environmental stresses, contributing to longer service life and reduced maintenance needs. Its robust characteristics ensure reliable textile machinery performance even under challenging manufacturing conditions.

Precision Manufacturing with Injection Molding

Utilizing advanced injection molding techniques, each break is shaped to exact specifications, ensuring a perfect fit and consistent quality. The thermoplastic polyurethane used in the process offers excellent flexibility, toughness, and leak protection. As a result, users benefit from a uniform product that maintains its properties through extensive use.

FAQ's of Polyurethane Sulzer Break:

Q: How is the Polyurethane Sulzer Break installed in textile machinery?

A: The break is designed for easy installation in Sulzer looms. Its standard size and rectangular shape facilitate straightforward placement and secure fitting. Typically, it is inserted into the break assembly of the loom where its dimensions and weight ensure stable operation.

Q: What are the key benefits of using a Polyurethane Sulzer Break?

A: This break provides high impact resistance, minimal compression set, outstanding abrasion endurance, and reliable leak protection. Its matte surface finish and UV resistance add further protection, resulting in reduced downtime and extended service intervals for textile machinery.

Q: When should the Sulzer Break be replaced?

A: Replacement is recommended when signs of significant wear, cracking, or reduced impact absorption appear. With its excellent durability, the break generally requires infrequent replacement, depending on machine workload and operating conditions.

Q: Where is the Polyurethane Sulzer Break commonly used?

A: It is specifically designed for Sulzer textile machinery looms in industrial textile production environments, and is commonly utilized by manufacturers, exporters, and suppliers in India and abroad.

Q: What is the manufacturing process for this Sulzer Break?

A: The break is made using injection molding of thermoplastic polyurethane (TPU), which provides precise shaping, uniform density, and consistent hardness. This process also ensures integral heat resistance and corrosion protection.

Q: Can the Sulzer Break withstand exposure to UV and high temperatures?

A: Yes, it offers UV resistance and maintains performance in temperatures ranging from -40C to 85C, with a melting point of 185C, making it suitable for demanding textile machine environments.

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